High-Speed Roll Forming Machine with Custom Embossing and Hydraulic Cutting for Metal Deck Production

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line is designed for manufacturers in the construction and building materials sector. Its advantages include high-speed production, precision forming, and customization capabilities, providing a reliable solution for producing durable and high-performance floor decking and metal deck materials.

2. Profile Description

• This metal deck is made from galvanized steel, with a thickness range of 0.8-1.5mm. It features embossing dots for improved concrete bonding, ensuring structural integrity. The profile is widely used in floor decking and roofing applications in commercial and residential buildings.

3. Production Process

• 3T Hydraulic Decoiler-Guiding System-Embossing Roller -Roll Former-Hydraulic Cutter

• The material is uncoiled, guided into the embossing system, then formed by a 24-station roll former, producing metal decks with customized embossing. The final product is accurately cut by the hydraulic cutter, ensuring high precision in length.

4. Technical Parameters

5. Key Focus

• High-Speed Production: Achieves up to 12m/min, enabling efficient production for high-demand projects.
  

• Customization: Offers customizable embossing patterns to enhance bonding with concrete.

  
  

• Precision Forming: Features a 24-station roll former ensuring dimensional accuracy and structural consistency.

6. Production Line Components

7. Customization Options

• For this metal deck production line, we offer customization options such as adjustable embossing patterns, varying thicknesses (0.8-1.5mm), different galvanized steel grades, and the ability to produce multiple deck profiles. We can also adjust the number of stations in the roll former to accommodate different deck shapes and specifications.

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.