Full Automatic Heavy Duty Rack Box Beam Roll Forming Machine

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This automated roll forming line is designed for high-precision manufacturing of box beams, primarily used in warehouse pallet racking systems. It caters to storage system manufacturers requiring heavy-duty load-bearing beams. With full automation, high forming accuracy, and efficient production, this system minimizes labor costs while ensuring consistent product quality.

2. Profile Description

• Box beams are constructed from two interlocked C-profiles, forming a strong rectangular section. Made from 1.5–2.5mm galvanized steel, they provide superior load-bearing capacity for warehouse storage systems. The beams ensure structural stability, durability, and resistance to deformation, making them ideal for high-load pallet racking and industrial shelving applications.

3. Production Process

• Decoiler - Guiding - Leveler - Hydraulic Pre Cut - Roll Former - Flying Hydraulic Post-Cut - Transport Table - Seaming Machine - Out Table
• The production starts with decoiling and material leveling for uniform thickness. Pre-cutting ensures precise length control. The roll forming section shapes the two C-profiles, followed by post-cutting for clean edges. The seaming machine securely locks both profiles into a box beam structure, ensuring stability before the final output.

4. Key Focus

• High Automation – Fully automated from decoiling to seaming, reducing manual operations.
• Labor Cost Reduction – Minimal workforce required due to PLC-controlled processes.
• Adjustable Beam Sizes – Capable of producing various box beam dimensions to meet diverse racking needs.
• Seam Locking Technology – Ensures strong and precise interlocking of two C-profiles.
• Heavy-Duty Design – Engineered for processing 1.5mm–2.5mm thick galvanized steel with accuracy.
• High-Speed Production – Reaches a forming speed of up to 10 meters per minute.
• Precision Cutting – Flying hydraulic post-cutting system for clean and accurate cuts.
• User-Friendly Operation – PLC system with intuitive controls for seamless operation.
• Durability & Stability – Robust frame and chain-driven transmission for long-term performance.

5. Production Line Components

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.