These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• A dedicated roll forming solution designed for highway infrastructure manufacturers, offering automation, high-precision punching, and strong steel profile forming for 3–4mm U posts.

2. Profile Description

• Cold-rolled galvanized steel U post, 3–4mm thick, with top flanges and slotted holes, designed for anchoring guardrails. Features strong impact resistance, standardized hole positions, and applications in road safety.

3. Production Process

• 5T Hydraulic Decoiler → Feeder & Guide → Leveling Machine → Hydraulic Punching → Guiding Device → Roll Former → Stop Shear Cutting → Out Table

• The production begins with heavy coil feeding aided by a motorized head feeder. After leveling, high-speed hydraulic punching creates mounting holes before roll forming. Stop-cutting ensures no material waste.

4. Technical Parameters

5. Key Focus

• Hydraulic head-feeder ensures smooth entry for thick steel coils.
• Punching and forming machine share one base for better alignment.
• Hole positions align with installation points for efficient post-assembly.
• Stop-cutting avoids scrap and improves material utilization.
• Integrated gearbox drive ensures stability in thick material forming.

6. Production Line Components

7. Customization Options

• We offer tailored solutions for the U post profile, including adjustable punching die positions, post dimensions, hole shapes (round/oval), and forming stations for different U post sizes or wall thickness from 2.5mm to 5mm. Roll forming speed and decoiler type can also be upgraded for large-scale projects.

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.