High-Efficiency Dual-Head Decoiler Roll Forming Machine for light gauge steel stud Production

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This cold roll forming line is designed for the production of high-quality light steel keels and studs, mainly serving the construction and building materials industries. It offers efficient, continuous production with minimized material waste, advanced forming precision, and customizable configurations for varied customer needs.

2. Profile Description

• The steel studs produced are made from galvanized steel with thicknesses ranging from 0.8mm to 2.5mm. The profile is ideal for use in framing for walls and ceilings. The design is lightweight, durable, and offers high load-bearing capacity, making it suitable for both residential and commercial building applications.

3. Production Process

• Decoiler → Limit Stopper → Guide → Roll Former → Straightening → Flying Hydraulic Cut → Out Table
• The production process begins with the dual-head decoiler, which allows continuous material feeding. The steel sheet is precisely guided by the roller guide and passed through the 13-stage roll former, forming the steel stud profile. After straightening, the hydraulic shear cuts the profiles precisely, and they are then discharged on the out table.

4. Technical Parameters

5. Key Focus

Continuous Operation: The dual-head decoiler ensures uninterrupted production, maximizing efficiency and reducing downtime.

High Precision Forming: The 13-stage roll former produces highly accurate light steel stud profiles, ideal for precise construction projects.

Minimal Waste: The tracking hydraulic shear reduces material waste by cutting without generating scrap, offering long-term cost savings.

6. Production Line Components

7. Customization Options

• We offer customization for this light steel stud roll forming line, including adjustments to the number of forming stations, cutting configurations, and additional features such as automated material handling or different cutting methods. Clients can also select specific roller dies and forming speeds to optimize production for unique profile designs or higher efficiency.

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.