Gearbox Driven PU Foam Shutter Door Panel Roll Forming Line With Heating

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This line is designed for clients in the building material, garage door, and industrial insulation industries. It offers precision shaping, continuous foam filling, and closed-section forming ideal for high-value insulated shutter slats.

2. Profile Description

• This profile is a closed-section roller shutter slat formed from two galvanized steel strips (thickness 0.3–0.5mm), internally filled with polyurethane foam. It provides thermal insulation, noise reduction, and high strength, ideal for modern industrial or commercial roller doors.

3. Production Process

• Manual Decoiler → Roll Former 1 → Guide Device → Roll Former 2 → PU Foam Injection Unit (A+B tanks) → Roll Former 3 → Straightener → Hydraulic Cutter → Out Table

• The dual-strip roll forming line first pre-forms two steel strips separately, then guides and joins them before polyurethane foam is injected into the closed profile. A heated roll forming section ensures foam expansion and profile bonding. Final straightening and cutting ensure a clean finish.

4. Technical Parameters

5. Key Focus

• Dual-strip design enables internal PU foam filling
• Gearbox-driven stations ensure high strength and forming precision
• Integrated heating enhances foam reaction and bonding
• Closed-shape design improves insulation and profile strength
• Clean saw cutting prevents foam deformation at the cut
• Ideal for insulated shutter slats with strict dimensional control

6. Production Line Components

7. Customization Options

We offer full customization for this closed-type PU foam shutter slat line, including:

• Strip width and thickness adjustment (0.3–0.6mm)

• Foam density and injection quantity control

• Heating section configuration (length, temperature zones)

• Number and structure of forming stations per part

• Roll tooling customization for different slat shapes and closures

• Variable cutting lengths and saw type selection

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.