Customizable Box Beam Roll Forming Line With Dual-Sided Horizontal Movement And High-Speed Punching

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line serves industries requiring customizable, durable shelving components. It is ideal for heavy-duty applications such as warehouse and storage systems. The line’s flexibility in product dimensions and punching options makes it suitable for a wide range of customer needs in commercial and industrial sectors.

2. Profile Description

• This profile is made from galvanized steel with thickness ranging from 0.8mm to 1.2mm. Its key feature is adjustable hole punching, designed for shelves of varying depths. The profile’s reinforced edges provide added structural rigidity, making it ideal for high-load shelving applications in industries like logistics and warehousing.

3. Production Process

• 5T Hydraulic Uncoiler → Hydraulic Punching → Forming Machine → Locking/Joining Process → Hydraulic Cutting → Bending (First and Second) → Electric Conveyor Platform → Third Bending → Finished Product Output.
• The production process starts with uncoiling and guiding materials into position, followed by precise hydraulic punching, including customizable features like locking tabs and anti-slip holes. The forming machine shapes the profile, reinforcing edges for strength. After cutting, bending, and additional forming, the product is ready for transport.

4. Key Focus

• Highly Versatile for Shelving with Any Depth

The hydraulic punching and guiding system, equipped with a digital display hand crank, allows for quick adjustment between different shelf widths.

No need for frequent mold or rail changes, greatly enhancing switching efficiency.

It meets various order specifications, improving order acceptance capabilities.

• Excellent Forming and Structural Strength for High Load Capacity

The 30-pass forming process ensures smooth metal transitions, effectively preventing material tearing, creases, or bulging.

The double-wall panel structure is stable and durable, ideal for high-strength mass production.

Post-forming mechanical interlocking enhances structural rigidity, ensuring safe load-bearing capacity.

• Interlocking + Multi-Pass Automatic Bending Design for Enhanced Durability and Product Quality

The interlocking mechanism processes overlapping bends to create a secure joint, enhancing torsional strength.

The three-pass bending process ensures smooth edges, precise dimensions, attractive final products, and easy assembly.

The bending stations are linked by an electric platform for precise transitions, ensuring consistent bending quality.

• High Automation, Efficient and Stable

After cutting, multiple electric platforms work in sync with the bending stations, maintaining clear rhythms and facilitating automatic stacking.

The bending design handles two panels simultaneously (front tail + back head), shortening production cycles and improving production rates.

• Targeting the Mid-to-High-End Market with Strong Competitiveness

The design concept is based on industrial-grade shelving needs from Europe and the U.S., meeting heavy-duty shelf manufacturing standards.

Finished products are suitable for large logistics warehouses, e-commerce platforms, and automated storage systems, with high customer retention and strong premium pricing power.

5. Production Line Components

6. Customization Options

• This production line can create custom shelving profiles with varying depths, widths, and hole configurations. You can specify different locking tab designs, anti-slip features, and edge reinforcements to meet your precise storage or shelving needs. Whether you require specific bending angles or unique punching patterns, this line can adapt to your specific application.

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.

Our team is dedicated to designing and building precision roll forming lines tailored to your profile needs — from roofing and purlin lines to shelving, door frames, highway guardrails, and more. We are known for our practical designs, robust structures, and responsive after-sales support.

With a strong reputation in global markets including North America, Europe, Southeast Asia, and the Middle East, Metalign is committed to helping customers improve efficiency, reduce costs, and gain a competitive edge.